Equus 3145 - Digital Ford Code Reader (1981 - 1995) Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - CODE READER

FORD DIGITALCODE READER(Front Cover)

Seite 2 - Table of Contents

General InformationVEHICLES COVERED - TRUCKS/VANS7 Chapter 1Fuel Systems8th VIN (Carburetor ComputerEngine Digit** Model) Application/Special Notes Sy

Seite 3 - You Can Do It!

General InformationPRELIMINARY VEHICLE DIAGNOSIS WORKSHEETChapter 1 8PRELIMINARY VEHICLE DIAGNOSIS WORKSHEETThe purpose of this form is to help you ga

Seite 4 - SAFETY PRECAUTIONS

General InformationPRELIMINARY VEHICLE DIAGNOSIS WORKSHEET9 Chapter 1WHEN DID YOU FIRST NOTICE THE PROBLEM:❑ Just Started❑ Started Last Week❑ Started

Seite 5 - INTRODUCTION

General InformationPRELIMINARY VEHICLE DIAGNOSIS WORKSHEETChapter 1 10AUTOMATIC TRANSMISSION PROBLEMS (if applicable)PROBLEM OCCURS❑ Morning ❑ Afterno

Seite 6 - VEHICLE SERVICE MANUALS

About Diagnostic SystemsWHAT ARE THE ADVANTAGES OF COMPUTER CONTROL SYSTEMS?11 Chapter 2WHAT ARE THE ADVANTAGES OF USING COMPUTERCONTROL SYSTEMS ON VE

Seite 7

About Diagnostic SystemsHOW DOES A COMPUTER SYSTEM WORK ON A VEHICLE?Chapter 2 12The on-board computer receives information (inputs) fromsensors and s

Seite 8

About Diagnostic SystemsHISTORY OF FORD’S EEC SYSTEMS13 Chapter 2•The computer also assigns a numeric code (OBD I systemsutilized a 2 or 3 digit code)

Seite 9

About Diagnostic SystemsFORD COMPUTER SYSTEM OVERVIEWChapter 2 141994: Ford introduces the EEC-V system (OBD-II). This is ahighly sophisticated syste

Seite 10 - General Information

About Diagnostic SystemsFORD COMPUTER SYSTEM OVERVIEW15 Chapter 2IMPORTANT:When the computer is in Self Test mode (istesting the sensors or actuators

Seite 11 - Automatic

About Diagnostic SystemsChapter 2 162

Seite 12

Table of ContentsTitle Page No.YOU CAN DO IT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiCHAP

Seite 13

BEFORE YOU BEGIN•Fix any known mechanical problems before performingany test.Make a thorough check before starting any test procedure.Loose or damaged

Seite 14 - About Diagnostic Systems

About the Ford Code ReaderTEST CONNECTORSChapter 3 18b. Match battery terminals with battery connector contacts.c. Place batteries into battery compar

Seite 15

About the Ford Code ReaderFUNCTIONS OF THE FORD CODE READER19 Chapter 3 For the EEC-IV Computer System (most vehicles builtafter 1984) connect the Co

Seite 16 - (EEC) SYSTEMS

About the Ford Code ReaderFUNCTIONS OF THE FORD CODE READERChapter 3 20The vehicle's computer generates and assigns fault codeswhenever it detect

Seite 17 - FORD COMPUTER SYSTEM OVERVIEW

About the Ford Code ReaderFUNCTIONS OF THE FORD CODE READER21 Chapter 36. MEMORY Button - When pressed, displays on demand,one at a time, the retrieve

Seite 18 - IMPORTANT:

About the Ford Code ReaderFUNCTIONS OF THE FORD CODE READERChapter 3 224. "FLASHING" SQUARE Icon: This icon flashes when theCode Reader rece

Seite 19

Retrieving CodesOVERVIEW OF FAULT CODES23 Chapter 4OVERVIEW OF FAULT CODESIMPORTANT:Retrieving and utilizing Diagnostic TroubleCodes (DTC's) for

Seite 20 - BEFORE YOU BEGIN

Retrieving CodesOVERVIEW OF FORD CODE RETRIEVAL PROCESSChapter 4 243. It records and retains in its memory (not applicable toMCU systems) a record of

Seite 21 - About the Ford Code Reader

Retrieving CodesKOEO TEST PROCEDURES (EEC-IV SYSTEMS)25 Chapter 4tests are designed to activate components and test theiroperation only with the Key O

Seite 22

Retrieving CodesKOEO TEST PROCEDURES (EEC-IV SYSTEMS)Chapter 4 263. With Code Reader off, connect to the vehicle's testconnectors (see page 18 fo

Seite 23

You Can Do It!ii1Plug It In•Ensure ignition is off. •Plug Code Reader into testconnector (test connector isusually found under thehood).2Read Fault Co

Seite 24

Retrieving CodesKOEO TEST PROCEDURES (EEC-IV SYSTEMS)27 Chapter 4WARNING:On some vehicles equipped with anElectric Cooling Fan, the computer activates

Seite 25

Retrieving CodesKOEO TEST PROCEDURES (EEC-IV SYSTEMS)Chapter 4 28 Code 10 is not a fault code. Code 10 is a “separationcode” used to separate the fir

Seite 26 - OVERVIEW OF FAULT CODES

Retrieving CodesKOEO TEST PROCEDURES (EEC-IV SYSTEMS)29 Chapter 414. If any KOEO Self Test Fault Codes were retrieved: Refer to page 46 for "Fau

Seite 27 - Retrieving Codes

Retrieving CodesENGINE TIMING CHECK (EEC-IV SYSTEMS)Chapter 4 30ENGINE TIMING CHECK (EEC-IV SYSTEMS)IMPORTANT:Before performing the KOER Self Test, th

Seite 28

Retrieving CodesENGINE TIMING CHECK (EEC-IV SYSTEMS)31 Chapter 45. Press and release the TEST/HOLD button to put theCode Reader in test mode. The vehi

Seite 29 - WARNING:

Retrieving CodesKOER SELF TEST (EEC-IV SYSTEMS)Chapter 4 32 Turn the engine off and disconnect the Code Readerfrom the test connectors. Refer to the

Seite 30

Retrieving CodesKOER SELF TEST (EEC-IV SYSTEMS)33 Chapter 41. Warm up the vehicle to normal operating temperature. Start the engine, increase engine

Seite 31

Retrieving CodesKOER SELF TEST (EEC-IV SYSTEMS)Chapter 4 34NOTE: If code 98 or 998 dis-plays instead of a cylinder IDcode, the vehicle is operating i

Seite 32

Retrieving CodesKOER SELF TEST (EEC-IV SYSTEMS)35 Chapter 4 Code 10 is not a fault code.The vehicle's computer usescode 10 to signal the CodeRea

Seite 33

Retrieving CodesKOER SELF TEST (EEC-IV SYSTEMS)Chapter 4 3613. To view codes stored in the Code Reader's memory, pressthe ON/OFF button to turn t

Seite 34

General InformationSAFETY PRECAUTIONS1 Chapter 1SAFETY PRECAUTIONSTo avoid personal injury, instrument damage and/ordamage to equipment under test; do

Seite 35 - (EEC-IV SYSTEMS)

Retrieving CodesERASING CODES FROM EEC-IV SYSTEMS37 Chapter 4ERASING CODES FROM EEC-IV SYSTEMSIMPORTANT:Continuous Memory Codes are the only ones that

Seite 36

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMSChapter 4 38NOTE:As soon as the TEST/HOLD button is pressedthe vehicle's computer enters the S

Seite 37

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMS39 Chapter 4Relay and Solenoid Test (Output State Check)The "Output State Check " is a sp

Seite 38

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMSChapter 4 40 The vehicle’s computer sends a voltage output signalor a ground signal to energize th

Seite 39

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMS41 Chapter 4Cylinder Balance Test Procedure•Always observe safety precautions before and duringtest

Seite 40

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMSChapter 4 42 The computer is now in Cylinder Balance Test Mode,and will start cutting fuel to each

Seite 41 - Chapter 4 38

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMS43 Chapter 4 The Cylinder Balance Test can be repeated bypressing and releasing accelerator pedal

Seite 42

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMSChapter 4 44B: If a cylinder problem code (Code 20 in example B in TESTRESULTS CHART) is retrieved

Seite 43

Retrieving CodesADDITIONAL TESTS FOR EEC-IV SYSTEMS45 Chapter 4NOTE:After the Cylinder Balance Test is done, the KOERTest Fault Codes will be saved in

Seite 44

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (11 - 15)Chapter 4 46 For 1986 and older vehicles: Wiggle test is nowactive. Proceed to ste

Seite 45

General InformationHOW TO USE THIS MANUALChapter 1 2h. The vehicle’s battery produces highly flammable hydrogengas. To prevent an explosion, keep all

Seite 46

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (15 - 24)47 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION15 C Power Interruption to comp

Seite 47

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (25 - 33)Chapter 4 48TESTCODE CONDITION FAULT CODE DEFINITION25 R Knock not sensed during Dy

Seite 48

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (34 - 42)49 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION34 R (Cars ONLY): EGR valve no

Seite 49

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (42 - 55)Chapter 4 50TESTCODE CONDITION FAULT CODE DEFINITION42 C No O2S switching detected4

Seite 50

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (55 - 62)51 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION55 R (Trucks ONLY): Charging s

Seite 51

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (63 - 68)Chapter 4 52TESTCODE CONDITION FAULT CODE DEFINITION63 O, C Throttle Position (TP)

Seite 52

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (68 - 79)53 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION68 O (Trucks ONLY): Idle track

Seite 53

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (79 - 89)Chapter 4 54TESTCODE CONDITION FAULT CODE DEFINITION79 - (Trucks ONLY): Air condit

Seite 54

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (89 - 112)55 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION89 O Exhaust heat control91 O

Seite 55

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (112 - 138)Chapter 4 56TESTCODE CONDITION FAULT CODE DEFINITION112 O, C (Trucks ONLY): Air

Seite 56

General InformationVEHICLE SERVICE MANUALS3 Chapter 1•Attempt to fix the problem yourself: If you choose tofix the problem yourself, read and follow a

Seite 57

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (139 - 181)57 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION139 C (Cars ONLY): HEGO (HO2

Seite 58

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (181 - 216)Chapter 4 58TESTCODE CONDITION FAULT CODE DEFINITION181 C (Trucks ONLY): HEGO (H

Seite 59

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (217 - 311)59 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION217 C DIS fault ignition syst

Seite 60

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (312 - 416)Chapter 4 60TESTCODE CONDITION FAULT CODE DEFINITION312 R Thermactor air system/f

Seite 61

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (452 - 533)61 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION452 R (Cars ONLY): Vehicle S

Seite 62

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (536 - 568)Chapter 4 62TESTCODE CONDITION FAULT CODE DEFINITION536 R, C Brake On/Off (BOO) c

Seite 63

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (569 - 631)63 Chapter 4TESTCODE CONDITION FAULT CODE DEFINITION569 O (Trucks ONLY): Auxilia

Seite 64

Retrieving CodesFAULT CODE DEFINITIONS FOR EEC-IV SYSTEMS (632 - 655)Chapter 4 64TESTCODE CONDITION FAULT CODE DEFINITION632 R Overdrive Transmission

Seite 65

Retrieving CodesRETRIEVING FAULT CODES FROM MCU SYSTEMSRETRIEVING FAULT CODES FROM MCU SYSTEMSPreliminary ProceduresThe following "Preliminary Pr

Seite 66

Retrieving CodesKOEO SELF TEST (MCU SYSTEMS)Chapter 4 66 In-Line 4 and In-Line 6 with canister controlvalve: Remove hose from connector port B. Recon

Seite 67

General InformationVEHICLES COVERED - CARSChapter 1 4VEHICLES COVEREDCAR- Ford, Lincoln, Mercury Computer System/Code Reader Application TableThe foll

Seite 68

Retrieving CodesKOEO SELF TEST (MCU SYSTEMS)67 Chapter 44. Press and release the ON/OFFbutton to turn the Code Reader"ON". Three zeros shou

Seite 69 - SYSTEMS)

Retrieving CodesKOER SELF TEST (MCU SYSTEMS)Chapter 4 68NOTE:All retrieved codes will stay in the Code Reader'smemory and will only clear from th

Seite 70

Retrieving CodesKOER SELF TEST (MCU SYSTEMS)69 Chapter 4NOTE: For vehicles with 2.3L HSC (High Swirl Combustion)engines: Locate vacuum tee and restri

Seite 71 - KOER SELF TEST (MCU SYSTEMS)

Retrieving CodesKOER SELF TEST (MCU SYSTEMS)Chapter 4 70 The first code displayed by the Code Reader is theCylinder Identification (ID) Code. The cyl

Seite 72

Retrieving CodesFAULT CODE DEFINITIONS FOR MCU SYSTEMS (11 - 45)71 Chapter 4 Refer to page 72 for "Fault Code Definitions for MCUSystems".

Seite 73

Retrieving CodesFAULT CODE DEFINITION FOR MCU SYSTEMS (46 - 64)Chapter 4 72CODE FAULT CODE DEFINITION46 All Engines: Thermactor Air System unable to

Seite 74

Retrieving CodesFAULT CODE DEFINITION FOR MCU SYSTEMS (65 - 66)73 Chapter 4CODE FAULT CODE DEFINITION65NOTE:"High Altitude" refers to vehicl

Seite 75

Retrieving CodesChapter 4 744

Seite 76

TroubleshootingCODE READER TROUBLESHOOTING GUIDE75 Chapter 5CODE READER TROUBLESHOOTING GUIDEIf all procedures are followed and the Code Reader will n

Seite 77

TroubleshootingCODE READER TROUBLESHOOTING GUIDEChapter 5 76MCU Systems (Most 1981-84 vehicles)The 6-pin MCU Test Connectorsfor some vehicle models a

Seite 78 - 75 Chapter 5

General InformationVEHICLES COVERED - CARS5 Chapter 1Fuel Systems8th VIN (Carburetor ComputerEngine Digit** Model) Application/Special Notes System198

Seite 79 - "F"

GlossaryINTRODUCTION77 Chapter 6INTRODUCTIONThe Society of Automotive Engineers has issued a Standard(SAE J1930) for Electrical/Electronic Systems Dia

Seite 80

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONSChapter 6 78BASE IDLE – Idle RPM when the throttle lever rests on thethrottle stop and the Idle Speed Cont

Seite 81 - Glossary

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONS79 Chapter 6CKT – Circuit.CL – Closed Loop.CLC – Converter Lock-up Clutch.CO – Carbon Monoxide.COC – Conve

Seite 82

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONSChapter 6 80DV TW – Delay Valve, 2 Way.DVM (10 MEG) – Digital voltmeter with a minimum of 10million ohms r

Seite 83

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONS81 Chapter 6ELECTRONIC SPARK TIMING – PCM controlled timing ofthe ignition spark.EMR – Electronic Module R

Seite 84

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONSChapter 6 82GND, GRD or GRND – Ground. Common line leading to thenegative side of the battery.HALL EFFECT

Seite 85

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONS83 Chapter 6KAPWR – Keep Alive Power, used to power KAM circuit ofthe processor.KNOCK SENSOR (KS) – Input

Seite 86

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONSChapter 6 84OHC – Overhead CamOXYGEN SENSOR – Sensor that changes its voltage outputas exhaust gas oxygen

Seite 87

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONS85 Chapter 6SCC – Spark Control Computer.SEFI – Sequential Electronic Fuel Injection. Injectors locatedin

Seite 88

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONSChapter 6 86THERMACTOR AIR BYPASS SOLENOID – Solenoidswitches engine manifold vacuum. Vacuum reacts onther

Seite 89

General InformationVEHICLES COVERED - TRUCKS/VANSChapter 1 6TRUCKS/VANS - Ford Computer System Code ReaderApplication TableThe following table is appl

Seite 90

GlossaryGLOSSARY OF TERMS AND ABBRREVIATIONS87 Chapter 6VM – Vane Meter or air flow meter.VSS – Vehicle Speed Sensor.WOT – Wide Open Throttle or Wide

Seite 91

GlossaryChapter 6 886

Seite 92 - LIMITED ONE YEAR WARRANTY

Warranty and ServiceLIMITED ONE YEAR WARRANTY89 Chapter 7LIMITED ONE YEAR WARRANTYThe Manufacturer warrants to the original purchaser that thisunit is

Seite 93 - Warranty and Service

Warranty and ServiceChapter 7 90

Seite 96

FORD DIGITALCODE READER(Back Cover)

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